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Antifoams for Oil Production and Processing
From the well head, through refining, processing and even during shipment of the finished product, foam can cause major problems in the production and refining of oil.
Antifoams for Oil Production and Processing
 
 

Foam is a problem.
Silicone foam control is the solution.

Silicone foam control agents from Dow Corning eliminate process foam in production, refinery and gas processing plants. Eliminating process foam can increase your productivity, reduce your production costs and, consequently, save you money.

Silicone Foam Control for the Oil and Gas Industry

Below are short descriptions of a few applications where silicone antifoams are commonly used today.

Gas-Oil Separation – Certain crudes tend to foam while undergoing depressurization to release entrapped gas. This tendency can severely limit output and is especially severe on offshore rigs where vessel size is limited and special foaming problems can occur. Using as little as 1 to 5 parts per million silicone antifoam from Dow Corning can help you maintain maximum separator capacity and well output.

There are many different options of Dow Corning® Silicone Antifoams that can be used in gas/oil separators. Most of these neat antifoams are of quite high viscosity and can be supplied as a concentrate for ease of handling. We can customize a blend of selected silicone based fluids and solvents to meet your needs, exactly. Save costs and time by choosing the right blend.

Gas Scrubbing – Gas scrubbers used to remove CO2 and H2S from gases are prone to foam. Such processes are commonly used for natural gas, refinery gas, in gas treatment as a part of reforming, in ethylene production (steam cracking), and in the production of ethylene oxide. Trace impurities, such as liquid hydrocarbons, well-head inhibitors, corrosion solids, and valve greases in the incoming gas can cause foam regardless of which absorbent (MDEA, DEA, TEA and DGA or carbonate solution) is used.

Foaming can cause poor separation efficiency, reduced throughput, as well as loss of expensive absorbent by carry-over. The foam can be controlled by feeding Dow Corning® silicone antifoam into the absorber/contactor and regenerator columns.

Product Information for Gas Scrubbers:

  • Dow Corning® 1410 / DB-110A: Recommended dose: 10 – 100 ppm
  • Dow Corning® 1430 / DB-310: Recommended dose: 5 – 50 ppm
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