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Connector Design Guidelines and Processing

This tutorial will cover Connector Design Guidelines and Processing for the Connector Sealant Pads.

Dow Corning® Connector Sealant Pads and Sealant Strips provide sealing and corrosion protection for indoor and outdoor equipment, including connectors and electrical components.  The line of connector sealant pads is designed primarily for sealing the individual pins, wires and contacts within connectors.  Sealant strips are intended for sealing and protection uses other than connector pins, such as alternatives to wet dispensed coatings, pottants and adhesives in protecting electronic equipment or providing low pressure gasket seals.  Dow Corning® Connector Sealant Pads have a drier surface on top and bottom for easier handling during application.  Dow Corning® Sealant Strips are supplied with at least one side tacky for added adhesion to surfaces.  

There is a separate tutorial containing a general overview of this Connector Sealant Pad product line located here.  

Another tutorial presents a general overview of  Dow Corning® Sealant Strips.  

And finally, a tutorial on processing of  Dow Corning® Sealant Strips.

The connector sealant pad consists of a three-layer laminate. The middle layer is a soft silicone gel impregnated into an open-cell foam.  This combination of gel and foam provides excellent sealing capabilities under compression. The silicone gel provides critical sealing and protection properties.  The open cell foam is used mainly as a carrier for the gel and helps to add strength and dimensional stability. The thin top and bottom layers consist of a harder gel.  This harder outer surface allows easier handling of the pad during assembly.  The connector sealant pad is supplied on a Mylar ® release film to permit easy indexing in automated processes.  

 

Pad image

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  1. Connector Design Guidelines and Processing


  2. Equipment Alliance Capability


  3. Creating an Effective Seal with Dow Corning® Connector Sealant Pads


  4. Considerations for Connector Design


  5. Further Considerations for Connector Design


  6. Packaging, Storage and Handling


  7. Application Methods


  8. Differences for Stamp-and-Place Processes


  9. How Can Dow Corning Help You?


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